Qc inspector

PROFESSIONAL RESUME

Professional Abridgement                         

• Having 9-Years experience in the field of QA /QC, Welding inspection, NDT,Structure, Piping Inspection and Production in Oil & Gas industry, Offshore Rig jack-ups, shipbuilding ship repair industries and Inspection agency.

• A keen communicator with problem solving and analytical abilities.
• Able to multi task and work independently.
• Ability to work in extreme climatic & catastrophic conditions and multi-cultural environment.

CERTIFICATIONS & TRAININGS

QUALITY:

• NDT in ASNT Level II – (As per SNT-TC-1A)
  • Radiography Testing (RT)
  • Ultrasonic Testing (UT)
  • Magnetic Particle Testing (MT)
  • Liquid Penetrant Testing (PT)    
    • Certified in PDMS 11.2 (Plant Design management system)
    • Trained in RTFI (Internal-NKOM).
    • Trained in Integral Management System (IMS) (Internal-NKOM).

SAFETY:

• Certified in Incident Injury Free (IIF) by JMJ ASSOCIATES.
• Trained in confined space entry (NKOM).
• Trained in Safety Monitoring and Permit to Work Systems (NKOM).

OTHERS:

• Certified in Coaching for Performance programme by CELLS MANAGEMENT.

ACADEMIC QUALIFICATION:

• Diploma in Mechanical Engineering (2004-2007) – 64.62%.

(Pillais Polytechnic Affiliated toMaharashtra State Board of Technical Education)

• HSC in Navjeevan high school and Junior College (Science (2003-2004) – 43.46%.
• SSC in Navjeevan High School (2001-2002) –60%.

COMPUTER PROFICIENCY

       Well versed in MS Office

RESUME SUMMARY:

                        I am a well-experienced QA/QC Engineer with multi skill sets and possessing leadership qualities in driving a team with Risk-based approach both in quality and safety aspects, complying with quality standards, client specification, plant inspections and training skills, also providing trend analysis in improving quality of the product and documentation of the result.

PROFESSIONAL EXPERIENCE:

PRESENT EMPLOYER : Schlumberger (Kuwait)

PERIOD : 13 December 2017 to Till todate

Designation QA/QC Inspector (Piping/Painting)

Projects :- JPF-1 SABRAIYA & JPF-2 EAST RAUDATAIN (EPF) at Abdally

• Strictly monitor the following inspection activities as per ITP, NDT Plan and Project Specifications as per KOC.
• Review and verification of Material certificates.
• Randomly Identification of material and Heat transfer.
• Fit-up inspection, welding inspection and visual inspection.
• Random Verification of pipe fittings and Piping Dimensions.
• Inspection of fabricated Piping spools.
• Piping spools Shop floor Hydrotest.
• Random inspection of Surface Preparation and Final DFT of Different class piping and Support Structure.
• Random Inspection of Paint Adhesion test, Pinhole Test, Holiday test and Chloride Level test
• Reviewing the spool Releasing check sheet and sending to sites after approving.
• Reviewing final Packages for Hydro tests, approving & releasing for Hydro test.
• Reviewing the spool Releasing note and release to painting according to piping class.

EMPLOYER: Arab Shipbuilding and Repair Yard (ASRY) Bahrain

PERIOD: 9 September 2017 to 30 November 2017

DESIGNATION: Quality Controller (Steel and Boiler Department)

       Project:-USS NAVY SQUALL (PC-7)

• Reviewing US Navy Inspection test plan/Check Point and analyzing the client requirement.
• Initial Inspection of all the Tanks with Class and preparing condition reports accordingly.
• Attending Initial Air pressure test of all the Tanks
• Attaining daily meeting with project manager and co-ordinating with the clients/Class, to complete the job with effective solution
• Preparation of Inspection Release Certificate and check point
• Planning and Scheduling.
• Quality Control and Production.
• Third party inspection process.
• Material Test Certificate Review.
• Closely following up with all Check point.
• Attending fit-up inspection.
• Back gouging inspection.
•  final weld visual inspections.
• DRY survey of Tanks.
• Visual Inspection and witnessing applicable NDT upon completion of final welding.
• Preparing inspection reports on day to day basic for final Dossier

RIG REPAIR-Project Arab Drill-80 and Shiprepair- MAERSK Pittsburgh- Container

• Reviewing Contractor Inspection test plan analyzing the client requirement.
• Conduct material receiving inspection and review documents and test reports.
• Material Test Certificate Review.
• Attending fit-up inspection and final weld visual inspections
• Attending Final Air/Water and vacuum test inspection with class and client.
• Preparation of Final Dossier

EMPLOYER: AAVISHKAR GROUP (Third Party Inspection Agency Mumbai)

PERIOD: MARCH 2017 – JULY 2017

DESIGNATION: Inspection Engineer 

• Reviewing Contractor Inspection test plan analyzing the client requirement.
• Conduct material receiving inspection and review documents and test reports.
• Material Test Certificate Review.
• Attending fit-up inspection and final weld visual inspections.
• DRY survey of Tanks and compartments
• Visual Inspection and witnessing applicable NDT upon completion of final welding.
• Inspecting all Sub-assembly and final erection of blocks / compartments as per dimensional tolerances given in the drawings
• Witnessing air pressure test of tanks and different piping systems.
• Inspection of Insulation and frame work.
• Blasting and painting inspection of Hull.

PREVIOUS WORK EXPERIENCE

EMPLOYER: NAKILAT – KEPPEL OFFSHORE AND MARINE LTD(N/KOM)

PERIOD: November 2013 – SEPTEMBER 2016

DESIGNATION: ASST. ENGINEER QUALITY SYSTEMS & ASSURANCE (PROJECTS)

v AL SAFLIYA LIFTBOAT (GDI)

Project No                             :               N00021

Class                                         :               ABS

Client                                       :               Gulf Drilling International

Period                                     :                Jun 2014-Dec2015

SOW: Qatar’s first solely build self-propelled DPS-0 and elevating vessel. It comprises the complete the living quarters with all sophisticated navigational equipment’s necessary in the oil field.

DUTIES & RESPONSIBILITIES

• Preparing the Inspection test plan analyzing the client and class requirement.
• Carryout Material receiving inspection prior to offer for Client / Classification Society review in accordance with Approved Inspection Test Plans.
•  In house Material Inspections, Project material Inspections.
•  Monitoring before welding (fit up inspection), during and after welding.
• Visual Inspection and witnessing applicable NDT upon completion of final welding.
• Maintaining the Integrity of the Tanks& Compartments by witnessing all the Air &Pressure testing.
•  Conducting Trainings on Quality Assurance, Issuing Quality Alerts, Observations, Quality Walk through etc.
• Preparing procedures and work instructions.
• Prepare Inspection and surveillance reports.
• Conduct Tool Box Talks, Promote and build awareness of the project quality requirements.
• Inspection with respect to approved specification, data sheets, material approval and Inspection Test Plan.
• Maintaining good working relationship with the Customer Site Representatives.
• Attending construction meeting for discussing quality issues and inspection plan.

SHIPREPAIR

• Handling projects individually and conducting all quality related inspections in various LNG &LPG carriers, Bulk carriers, VLCC, offshore rigs, barges and other steel vessels.
• Block Inspection before docking
• Docking survey
• Handling welding and NDT inspections for structural and high pressure piping works.
• Fitup and alignment for fabricated spool in workshop and NDT Inspection.
• Final onboard installation and pressure test.
• Fit up & alignment of steel structure.
• Dry survey of Tanks & Compartment.
• Air & Water pressure testing of tanks. (A.P.T & W.P.T).
• Mewis Duct & schneekluth duct Installation.
• Witnessing load tests (Crane, Boat davit, Accommodation ladder).
• Witnessing life boats(Quick release and 5Knots quick release test)
• Bollard Pull Test.
• Familiar with hull blasting and painting inspection.
• Familiar with boiler inspection and thickness measurement of pipes.
• Familiar with Tail shaft special and partial survey.
• Familiar with GTT MARK III LNG cargo tank repair.
  • Review TAMI reports
  • GTT Cutting plan
  • Witnessing Triplex Vacuum Test after repair
  • Witnessing Helium Test
  • Witnessing  Dye penetrant Test
  • Witnessing Vacuum Test

Ø     Boiler inspection/Boiler mounting valve inspection/Replacement of Main steam stop valve.

•  Welding supervision and inspection as per ITP of high temperature and pressure piping system and follow up with the NDT Requirements.
• Familiar with Shipbuilding and Repair Shipyard Rules and Regulations, Classification Societies Rules and Regulations (Lloyd’s, DNV, ABS, BV, IACS, etc…)
• Act as a link between client, class & production to ensure inspection are cleared based on ITP & NDT plan.
• Maintaining calibration related records for Gauges and Measuring Instruments.
• Conducting Quarterly Internal Audit for all sections.
• Analyzing customer feedback and providing feedbacks for process improvement to the sections.

MAJOR PROJECTS HANDLED                                                            

• VLCC MARAN CYGNUS& LNG AL GHARAFFA (Q-MAX)

SOW:A crude oil carrier attended for special and CAP survey with extensive structural repair & renewal on the side shell and in the ballast tanks, new installation of panama chocks, bollards and chain stoppers, tail shaft partial survey and many other piping modifications in the engine room and cargo tanks.

DUTIES & RESPONSIBILITIES

• Preparing the ITP and NDT plan according to the work scope and ensuring the production departments are delivering the work according the plan.
• Reviewing the engineering drawings for all the structural and piping modifications.
• Arranging all WPS related to the scope of the work.
• Reviewing structural and piping MTO and suggesting the sections about the type of the certification required the materials to be used in the project.
• Conduct material receiving inspection and review documents and test reports.
• Attending fit-up inspection and final weld visual inspections.
• Attending air pressure test of tanks and piping pressure tests.
• Witnessing load tests of all the ships lifting and lifesaving equipment’s.
• Responsible for implementing work procedure, method statement, project quality plan as per the class regulations and project specification.
• Conduct training programs to educate operatives/technicians about the project specification, work procedure and international standards.
• Coordinate class and client inspection as per project inspection test plan (ITP).
• Prepare and update quality observation tracker, Material inspection tracker and punch list log.
• Review as-built drawings and prepare quality control related documents for the Final Dossier.

ACHIEVEMENTS: The Project has been delivered under the estimated time with 100% quality that impressed the clients and the yard received a bonus of 1 million dollar.

v LNG AL LUSAIL, AL THAKHIRA &AL DEEBEL(Q-FLEX)

SOW:  Membrane repair in all the four cargo tanks for the primary and secondary barrier which involves replacement of stainless steel membrane and joining by a special fusion welding technique which has to be led under the supervision of GTT (patent holder of the cargo tank design) and many other parties. Other major work scope is the structural repairs in tanks and dry docking surveys.

DUTIES & RESPONSIBILITIES

• Reviewing the Scope of Work (SOW) and Responsible for implementing work procedure, method statement, and project quality plan as per the class regulations and project specification.
• Preparing the ITP and NDT plan according to the work scope and ensuring the production departments are delivering the work according the plan.
• Conduct material receiving inspections for the cargo tank materials with class and client and reviewing the material test certificates.
• Monitoring all stages of MARK III Type cargo tank repair and prepared daily reports.
• Witnessing the quality testing like vacuum box test, Dye penetrant test, helium test and tank integrity test like the global tests.
• Coordinate class, GTT and client inspection as per project inspection test plan (ITP).
• Prepare and update quality observation tracker, Material inspection tracker and punch list log.
• Review as-built drawings and prepare quality control related documents for the Final Dossier.

v CHEMICAL TANKER, BOW RIYAD, BOW MEKKA, BOW FLORA & BOW LIND

SOW:  Involved in Cargo tank repair(SS316LN & DUPLEX 2205) in all the cargo tanks  which involves replacement of stainless steel and repair of cracks which has to be repair under the supervision of Hull superintendent and class DNV & Other major work scope is the structural repairs in tanks, Piping repair and dry docking surveys.

v VARIOUS OTHER REFIT/REPAIR VESSEL (LNG/LPG, VLCC, Bulk carries, Supply vessels)

SOW:Extensive structural and piping repairs, CAP surveys, Intermediate & special survey, tank and compartment conversions, new machinery installations.

DUTIES & RESPONSIBILITIES

• Preparing the Inspection test plan analyzing the client and class requirement.
• Material inspections and test documents reviews.
• DRY survey of ballast tanks in ship for the assessment of structure and welding.
• Visual Inspection and witnessing applicable NDT upon completion of final welding.
• Inspecting all Sub-assembly and final erection of blocks / compartments as per dimensional tolerances given in the drawings.

PREVIOUS WORK EXPERIENCE

EMPLOYER: MAZAGON DOCK LTD (Government of India under ministry of defence Indian navy)

PERIOD: MAY 2011 – MAY 2013

DESIGNATION: JR QC INSPECTOR

DUTIES & RESPONSIBILITIES.

• Quality Control, Supervision, and Preparing ITP, Method Statement, Conducting Inspection and Documentation are the responsibilities
• Welding Inspection of repair welds and new joints. 
• Monitoring welding before (fit up inspection), during and after welding.
• Visual Inspection and witnessing applicable NDT upon completion of final welding.
• Responsible for the inspection and co-ordination of QC functions
• Ensuring that all project activities affecting Quality are maintained in compliance with the client requirement
• Exercise adequate control during all stages of product verification for conformance to relevant codes, standards and work Instructions.
• Provide technical expertise to enhance fabrication quality and weld process
• Ensure the use of the correct welding procedures and verifying all Welder qualifications and monitoring both application and performance
• Coordination with Clients various stages of shop and site inspection and activities.
• Responsible for preparation of Inspection Requests for various site inspection activities.
• Responsible for arrangement of NDT testing and Co-ordinate with NDT Companies and guide and witness NDT activities
• Coordinating with Client Inspectors.
  • Handling projects individually and conducting all quality related inspections in various Indian Navy destroyer Ships and supply vessels.
  • Block Inspection before vessel docking.
  • Fit up & alignment
    • Dry survey of Tanks & Compartment
    • Air &Water pressure testing of tanks and water hose testing of compartments.
  • Deck Covering
    • Framework and Insulation.

PREVIOUS WORK EXPERIENCE

EMPLOYER: ELEGANT ENGINEERING

PERIOD: FEB 2008 – MARCH2011

DESIGNATION: QC INSPECTOR (HULL)

DUTIES & RESPONSIBILITIES.

• Handling projects individually and conducting all quality related inspections in various Indian Navy destroyer Ships and supply vessels.
• Erection of Units and their fit up and alignment
• Dry survey of Tanks & Compartment and getting approved by the class (DNV)
• Welding visual inspection.
• Attaining daily meeting with project manager and co-ordinating with the clients, to complete the job with effective solution
• Preparation of Inspection Release Certificate.
• Planning and Scheduling.
• Quality Control and Production.
• Effective manpower utilization.
• Third party inspection process.
• Hull Outfitting
• Air & Water pressure testing of tanks.(A.P.T & W.P.T) and getting approved by the class (DNV)

PREVIOUS WORK EXPERIENCE

EMPLOYER: POLY-TECH ENGINEERS

PERIOD: AUG 2007 – JAN 2008

DESIGNATION: SITE  ENGINEER (TRAINEE SHIPBUILDING)

• Inspection of Pre-Fabricated pipes.
• Checking onboard installation and final inspection of pipeline and getting approved by (SQC,WOT)
• Final Pressure test of complete system